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A "mixmicrocrystallineAnd glazed ceramic advantage revolutionary products ", all of them, and have been in the pearl of dunhuang, in one hundred, dragonair, prosperous time of jia, omar, zhuoyuan ceramics enterprises, realize the mass production stability. The pearl of dunhuang first product meeting held on March 19, the rest of the several will be officially launched during the spring in foshan ceramic fair. In addition, there are a lot of companies are gaining momentum, formed a "coming events cast their shadows before them.
"This product has many advantages, its market price close to the glazed ceramic, and performancePolishing brickCompared, scope of application thanmicrocrystallineBroad.Can say, as long as the polishing brick can use place, he is able to use."Or called corundum crystal, 3 c superfine crystal, crystal, ultra-thin microcrystalline, or is said to be fully glazed ceramic (microlite) upgrade products and terminator. Although, the industry's understanding of the new product and define different. However, the pearl of dunhuang production director to ChengGang, omarceramicYang Wenchao director and general manager, prosperous time of fine ceramics brand HongZhaoKe Wang Qingshui, dragonair, general manager of company general manager, sheng ceramics market Jin Xiaodan operations director and others in one hundred, is generally believed that the product (next to the crystal corundum ") in the inheritance of microcrystal vivid simulation is high, the design effect, and the advantages of glittering and translucent get rid of is appeared, on the basis of its wear resistance, smoothness, and post processing of convenience is significantly increased, in the ordinary families, hotels, clubs, shopping malls and other traffic on the application of relatively large high-grade public places more advantage.
At present, the mani corundum crystal daily output of 10000 square meters.But, the enterprise order volume has reached 150000 cases.After a dealer to see the product, or even immediately place the order with the 1.2 million yuan.Yang Wenchao revealed that the popularity of products beyond their imagination, the product has not yet been formally promotion, a few companies orders are in short supply.
"It is certainly a revolutionary product"
"It certainly is a revolutionary product, will also bring to industry epoch-making significance."Crystal corundum to ChengGang think, say, first of all to say in the past two years has lifted the market tide microlite and glazed ceramic.Because, corundum crystal is somewhere between all over glazed ceramic and microlite products, also will be a large number of attacking the tradition all glazed ceramic, microlite and even the market share of polishing brick, to become the new driving force for the product market.
In early 2012, only in the new source, jia tuan, Byrd a few large enterprises in the production of microcrystalline, such as a state of full bloom, the industry is watching, explosive and many businesses.In the terminal merchants, no microlite enterprises, customers will think you not enough class.
Ceramic industry in China's existing product system, microlite is transparent, bright, flat, simulation, and many other advantages, the infinite nature of the rarestone、jade, wood, etc all can become a microcrystalline pattern material.On the illuminative effect, microlite is beyond compare.Industry analysis, domestic consumers are looking for polished to decorate material, like gorgeous the adornment effect of feeling, is the root cause of the rise of microcrystal.
Microcrystalline Achilles' heel is, however, only 5.5 degrees, the mohs hardness products scratch resistance ability is poor, only in special high-grade places or elite white-collar family, will be on the ground using the product, its high market price, also affect the confidence of the owner to choose and buy, always in the past many large projects still will choose to give priority to with polished tile products.From polishing brick, bo changes a brick to crystal throwing bricks, glazed ceramic tiles, microcrystal, China building sanitary ceramics association deputy secretary-general Yin Hong said,Ceramic tileThere is a "curse", the higher the transparency of product, wear resistance, the worse, it is a worldwide difficult problem.
Until the end of the year, sales of microcrystalline even failed to reach the expected 20%.On the market, microlite has serious supply exceeds demand, many companies specializing in the production of this kind of product because of can't afford to go, and was forced to depreciate sales promotion, stop kiln production, even to fold.
In early 2013, the glazed ceramic robbed the limelight of microcrystalline, and become the object of each big enterprise disputes online, because all glazed ceramic appear slightly below the micro SPAR, but its wear resistance is better than the microcrystalline, the products meet the adornment effect of the like microcrystalline products but cannot accept microlite price part of the customer.All glazed ceramic, became the customer of the next best is forced to choose.
All glazed ceramic also has shortcomings, however, product surface water ripple caused by the production equipment, not only can make the product application space image distortion, and under the action of light, also can produce dazzle dizzy let a person very uncomfortable.Though, if the space of light source can deal with good, showing the halo effect can also ease.However, these are very professional, not every consumers and designers want to get the solution.
In all has just been launched, glazed ceramic produce in 60-70 yuan/piece, then prices go down, press 20-30 yuan/piece of the guangdong region of enterprise profit point.In the shandong region, although local with labor, raw materials such as production cost advantages, customer quality requirement is very low, but corporate profits can only maintain at about 3-10 yuan/each.This product is not possible for a long time.
Microcrystal wear-resisting degree and glazed ceramic flatness, all of them, and will not only limit the application effects of the products, but also affects the market of products.Over the years, the industry technical personnel are trying to, but no substantive breakthrough.Industry is very need to rely on a revolutionary new product to carry out structural adjustment.
In November 2011, received a project, this product is to the ChengGang as the leader of the seven r&d technicians appeared two follow industry "flow" of voice, it is a simple change the pattern, then the price increase;The second is to find a way to through production technology innovation, to lower the cost of tile, allows businesses to make more profits.But starting in 2002 involved in developing and producing microcrystalline to ChengGang know that solve the problems in the surface layer is the only thing that will lead to a revolutionary innovation.
Crossover development bring surprise
"When we get breakthrough in certain areas, cross-border or will bring surprise. For example, the soft asphalt and hardsandA mixture of shop is on the road, after tonnage after the heavy roller, subgrade is no problem, if you can get a higher wear resistance of the pavement."Said to ChengGang, corundum crystal research and development was inspired by" nail slag effect "of the road pavement.
Chinese people do not lack creativity, but the lack of management and execution of creativity.Was inspired to ChengGang immediately associate, if the technology will microcrystalline frit and crystal glaze chimeric mutually, can under the lower production cost, make products to effectively solve the traditionalmicrocrystallineThe drawbacks of the series, such as traditionalmicrocrystallineWear-resisting, easy to collapse Angle, hard cutting and faults, but also retain the microlite due advantage?If you can, then microcrystalline frit and reasonable formula of crystal glaze should be super durable?Both the fineness requirement and melting point is different, how halved again?In order to solve the problem of these interesting to ChengGang immediately arrange his team into three groups, respectively for microcrystalline frit, ultraabrasion resistant glaze and adobe were studied.
After more than 600 times test, they finally found that 70% of the super wear resistant glaze is separated from 30% microcrystalline frit for ball mill, then a burning through 1200 degrees Celsius, imagination and can achieve his purpose.And in March 19, stable production formally.At present, the production of the specifications of the main 800 * 800 mm, 600 * 800 mm is given priority to, suit to the current copy of the most popularstone, copyjadeDesign is given priority to.
With the test data show that the surface of this product only about 0.3 to 0.5 (mm), thickness is about 3 times of glazed ceramic, all a little thinner than the micro SPAR;Surface of the mohs hardness reaches 6.2, wear-resisting degree higher than microlite and glazed ceramic, slightly belowPolishing brick;Product transparency and flatness is slightly lower than the micro SPAR, thermal shock and thermal fatigue performance is better than that of microcrystalline, under the lights, no water ripple.
"Surface and product are thinning, but the effect of the use of the product does not constitute any, technically, this is a reasonable thickness, there is no need to redo the thick. Wear-resisting degree of the product, I can assure you use ten years for eight years."To ChengGang, said the next step, he will continue to promote crystal corundum wear-resisting degree, and to do the adobe thin.
To ChengGang thinks, to truly achieve energy conservation and environmental protection, 3-5 (mm) is the technology content, otherwise can cut corners.However, need to use this product thickness belt press, roll rolling machine.Foreign already have the sophisticated equipment.At home, are also studied.To ChengGang believe that Chinese enterprises' innovation ability, in the near future, this kind of equipment will certainly achieve localization, he is also looking forward to the day come early.
All of the elements have been exist, the so-called law of innovation is used to add and subtract to find elements restructuring rule, and the first transformed into economic benefits and social effects.In the ceramic industry, such as corundum crystal "crossover", actually not unfamiliar, and has become the new trend in the development of the industry.
In terms of marketing, dominated by the east peng of the champions league and dominated by Jin Yitao top international coalition was "crossover" classic case;In the printing process, Jane a marbleCeramic tileOn the fabric system, flexible rolling roller, silk screen and ink jet mixed use is complete;In respect of ceramic tile edge fusion, in addition to the pearl of dunhuang, sheng one hundred, dragonair, prosperous time of jia, omar, zhuoyuan ceramics enterprise successful launch crystal corundum, eagle, Europe god nuo and other large enterprises are also there is a positive attempt on different directions.
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